STEINERT ISS®

Reliably sort all metals with the STEINERT ISS® induction sorting system

Produce residual material containing no metal and recover residual metals with the STEINERT ISS® – and at the smallest grain sizes in metal recovery: STEINERT Fines ISS®

The STEINERT ISS® induction sorting system is the perfect addition to magnetic sorting and eddy-current separation for recovering residual metals from a mix of materials. It is especially suitable for stainless steels and composite materials such as cables or circuit boards. It can be deployed with a focus on producing recoverable metal concentrates, such as zurik or a stainless steel fraction. The aim of treatment may however also be to produce a metal-free residual fraction containing less than 1% metal in order to meet acceptance qualities, e.g. in the production of recovered fuels. Both tasks are the core applications of the STEINERT ISS®.

Our induction sorting system includes an acceleration belt on which the sortable material is transported through the detection area while at rest. Under the conveyor belt, there is a modern inductive metal sensor that produces an electromagnetic field. Any conductive object passing through the sensor area is detected at a sensitivity of significantly less than 1 mm. Following detection and classification, the metal part to be sorted is deflected from its trajectory using a targeted blast of compressed air and is ejected from the material stream.

Sensors for all eventualities

Depending on the requirements of the application case, sensors are available with a coarse or fine resolution resulting from the coil diameters used. We also provide two different types of sensors that can also be selected depending on your specific application. As an all-metal separator for simple applications, such as producing a residue containing no metal, the tried- and-tested all-metal separator offers great value for money and meets all requirements.

However, if more complex tasks require more elaborate signal capture and interpretation, we can provide the ARGOS metal detector equipped with a combination sorting system controller. The purely digital sensor combines conductivity detection and image processing, thereby improving the sorting result because the sensor provides more accurate information about all particles detected. The sophisticated view of the inductive metal signals enables enhanced sorting, for example, sorting between stainless steels, cables and circuit boards. Our STEINERT ISS® operates in a grain size range from 1 mm to 200 mm and is available in working widths from 600 mm to 3,000 mm.

For especially small grain sizes

The STEINERT Fines ISS® represents a special design option of the induction sorting system optimised for the grain size range from 1 mm to 20 mm. The STEINERT Fines ISS® meets the ever increasing demand for metal separation systems in small grain sizes down to less than 10 mm. Shredder fractions in these grain sizes usually contain large amounts of fine copper wires that cannot be accessed using eddy-current separation. Recovering these small metal particles from the residual shredder fraction may therefore be an interesting feature for shredder operators. In the STEINERT Fines ISS®, we have therefore coordinated all machine elements to the fine grain range. For example, the jet of compressed air for deflecting metal parts out of the discharge occurs from top to bottom to take into account the higher air resistance of small particles. The very first STEINERT Fines ISS® sensor sorting systems were successfully used in shredder operations. In the meantime, the STEINERT Fines ISS® has also proven its worth in other areas, such as the separation of metal from combustion ash in substitute fuel power plants and metal separation in the process of sorting PET flakes in plastic recycling. We supply our STEINERT Fines ISS® in working widths of 1,000 mm and 2,000 mm.

Your benefits:

  • ISS = induction sorting system
  • Proven technology for separating all metals
  • Two sensor types with different resolutions to adapt to your specific scenario
  • special STEINERT Fines ISS® for fine-grain sorting

Downloads

Fact Sheet STEINERT ISS

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Application examples

Waste recycling

Metal recycling

Application areas

Commercial waste

The trend is continuing towards ever higher material recycling rates. Learn how STEINERT solutions can help you in this.

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Construction and demolition waste

Increasing landfill costs and demand for high-quality secondary raw materials grows the interest for alternative recovery and disposal methods to landfill.

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Refuse-derived fuels

STEINERT equipment to produce good, quality-assured refuse-derived fuels for waste to energy (WtE) use.

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Compost

Removal of foreign matter from organic material after the anaerobic digestion process (structural material)

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Wood

Detection and separation of plastics and contaminants from biomass.

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Waste paper

Release of used packaging materials has long been an international business that requires pure fractions.

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Shredder scrap

Our robust powerful STEINERT magnetic separation components perfectly complement your shredder installation by providing a valuable, decontaminated metal stream.

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Auto shredder residue

For decades the STEINERT EddyC eccentric eddy current separator has been the trusted solution for separating out recoverable non-ferrous metals. Equipped with multiple sensors, STEINERT KSS systems can be produced in various configurations to optimally suit the particular task and situation.

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Shear scrap

Good purification of steel and/or shear scrap is an effective method of making its use in steel production considerably more efficient.

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E-scrap recycling

With its comprehensive portfolio of separation and sorting technologies, STEINERT offers the ideal conditions for the most complete possible recycling of recoverable secondary raw materials from e-scrap.

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Cable recycling

Profit from our STEINERT solutions - and not just in recycling cable granulates and other fine-grain sorting of non-ferrous metals.

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Aluminium recycling

As a lightweight, high-performance material, aluminium is increasingly replacing steel, particularly in automotive engineering. This makes the recovery of this metal highly interesting as a value-creating process.

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Non-ferrous metal recycling

With our STEINERT EddyC eddy current separator we offer you an economical and effective non-ferrous metals recovery solution.

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Incineration bottom ash

For the separation of ferromagnetic materials, STEINERT magnets offer the highest separation rates together with outstanding functionality and robustness.

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Single Stream

The automatic sorting and recovery of mixed recyclables from curbside collection

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